Can I Get Custom Logos On A 150 Unit Order?

You're launching a new product line and need branded apparel. A 150-unit order feels like the perfect size—not too big, not too small. But you're wondering, can a supplier handle custom logos on an order of this volume? The answer is a definitive yes. Many manufacturers specialize in these mid-size runs, turning your brand vision into tangible products.

Absolutely. A 150-unit order is a standard and viable quantity for applying high-quality custom logos. We specialize in making these mid-volume orders cost-effective and seamless for our partners. The key is partnering with a factory that has the right technology and process flexibility. This order size is common for product launches, corporate events, or testing new markets.

Let's explore how you can achieve standout branded apparel with a 150-piece order without compromising on quality or budget.

What Are The Best Custom Logo Methods For 150 Units?

When you order 150 pieces, some decoration methods become very affordable. Others are too slow or expensive for this quantity. You need a method that balances cost, quality, and speed.

Screen printing is often the top choice for 150 units. It offers a low cost per piece and vibrant, durable prints. This is true for designs with few colors. We recently worked with a startup activewear brand from Texas. They needed 150 t-shirts with a two-color logo for a fitness pop-up. Screen printing was perfect. It gave them a professional look at a cost that protected their launch budget. The client reported a significant increase in on-site sign-ups, attributing it to the professional appearance of the staff's apparel.

Is Screen Printing Cost-Effective For 150 Pieces?

Yes, screen printing is highly cost-effective for a 150-unit order. The process involves creating a stencil (a screen) for each color in your design. The initial setup has a fixed cost. But once the screens are made, the cost to print each additional shirt drops. For 150 pieces, this setup cost is spread across enough units to make the per-piece price very attractive. The result is a thick, opaque print that lasts through many washes. It is ideal for simple to moderately complex logos on many garments. You can learn more about the technical process and standards from a resource like the American Apparel & Footwear Association (AAFA).

What About DTG Printing For Smaller Details?

Direct-to-Garment (DTG) printing is another excellent option. It works like an inkjet printer for fabric. DTG is perfect for logos with many colors, gradients, or photographic details. It has little to no setup cost. This makes it efficient for smaller batches. However, the cost per piece is higher than screen printing. For a 150-unit order, DTG is ideal if your design is complex or you are using colored garments but want a print without a heavy "hand feel." The key is fabric composition; DTG works best on 100% cotton. A good manufacturer will guide you. For instance, we often use a hybrid approach: screen printing for the main logo and DTG for a small, complex tagline on the sleeve. Resources like SEFAR, a leading screen mesh manufacturer, provide insights into the latest printing technologies.

How Do You Ensure Logo Quality On A Small Batch?

Quality control is paramount, especially on smaller orders where every piece counts. A rigorous, multi-stage inspection process is what separates reliable suppliers from the rest. We implement a three-check system specifically for logo application.

First, we conduct a pre-production sample approval. Before any bulk production, we create a physical sample with your exact logo on the actual garment. You sign off on this. Second, we perform in-line checks during production. Operators check the first article and then random pieces throughout the run for placement, color matching, and defects. Finally, a final random inspection (FRI) is done on the packed goods. Last year, a client from Chicago ordered 150 branded polo shirts for their sales team. Our QC team caught a slight misalignment in the logo placement on the first sample. We corrected the screen and sent a new sample for approval within 48 hours, preventing a bulk error.

What Does The Sample Approval Process Involve?

The sample approval process is your primary quality gate. It is a non-negotiable step. We produce a pre-production sample (PPS) that mimics the final bulk production. This sample uses the same fabric, thread, and logo method. You receive photos and, if needed, the physical sample. You check for:

• Logo Placement: Is it centered? At the correct height?
• Color Accuracy: Does the print color match your Pantone (PMS) code?
• Crispness: Are the edges of the logo sharp and clean?
  We provide a detailed tech pack template to document all these specifications, ensuring we are both aligned from the start.

How Is Color Consistency Maintained?

Maintaining color consistency across 150 units requires a standardized process. We use Pantone Matching System (PMS) codes for color reference. For screen printing, we create specific ink formulas for each PMS color. For DTG, we use calibrated color profiles. The lighting in the inspection area is standardized to D65 (daylight) to prevent metamerism, where colors look different under various light sources. This attention to detail ensures the logo on the first shirt matches the logo on the last one perfectly. Industry standards for color management in textile production are often referenced through organizations like ASTM International.

What Is The Realistic Timeline For 150 Custom Units?

Time is a critical factor, and a reliable timeline is a core part of our service. For a 150-unit order with custom logos, you should plan for a 4 to 5-week timeline from order confirmation to shipment. This schedule accounts for material sourcing, production, logo application, and final quality checks.

We break it down into clear phases. This transparency helps you plan your marketing or event schedule. A European client needed 150 branded jackets for a winter campaign. We provided a phased timeline and delivered the shipment two days ahead of schedule. This allowed them to distribute the jackets to their influencers without a last-minute rush.

How Does DDP Shipping Affect The Timeline?

Understanding the total timeline means including shipping. We recommend and specialize in DDP (Delivered Duty Paid) services. This means we handle all the logistics, customs clearance, and duties until the goods are delivered to your warehouse in the U.S. While the production is 4-5 weeks, the ocean freight and delivery to a major U.S. port like Los Angeles or New York typically add another 3-4 weeks. So, the total door-to-door timeline is generally 7-9 weeks. This integrated approach prevents unexpected delays or costs at customs, a common pain point for our clients. You can track international shipping regulations via U.S. Customs and Border Protection.

Can This Timeline Be Expedited?

Yes, expedited timelines are possible but come with additional costs. If you have a tight deadline, we can discuss a "quick response" program. This involves allocating a dedicated production line, using in-stock fabrics, and prioritizing your order. We once helped a client in Florida who had a supplier fall through last minute. We managed to produce and air-freight 150 embroidered hats in just over two weeks for an urgent product launch. Air freight is faster but significantly more expensive than sea freight, so it's a trade-off.

How Much Does A 150 Unit Custom Logo Order Cost?

The cost of a 150-unit order is not a single number. It's a sum of parts. The main cost drivers are the garment itself, the logo method, and the number of print locations. Transparency here builds trust.

For a standard 180gsm cotton t-shirt with a one-color screen print on the chest, you can expect a competitive per-piece price. This price includes the blank shirt, the custom logo, and basic polybag packaging. The value comes from bundling these services. You get a finished, branded product ready for distribution without managing multiple vendors.

What Is A Typical Cost Breakdown?

Let's look at a hypothetical cost structure for 150 polo shirts:

• Base Garment Cost (60-70%): This depends on the fabric quality (e.g., pique cotton), weight, and any special features like moisture-wicking.
• Logo Application (20-30%): Screen printing for a two-color logo on the chest would be in this range. Embroidery might be slightly more expensive due to machine setup.
• Logistics & Export (5-10%): This covers internal handling, documentation, and getting the goods to the port.
  A detailed quote should itemize these elements. This allows you to see where your money is going and make informed choices, like opting for a slightly different fabric to meet a budget.

Are There Hidden Fees To Watch For?

With a reputable supplier, there should be no hidden fees. We believe in clear, upfront pricing. However, you should always ask what is included. Key items to confirm are:

• The cost of the pre-production sample (often charged but deducted from the final invoice).
• Who pays for the shipping of the approved sample?
• Whether the final quote is FOB (Free on Board) or DDP (Delivered Duty Paid). We prefer DDP as it gives you a single, all-inclusive price, eliminating surprises. Understanding Incoterms is crucial for international trade.

Conclusion

A 150-unit custom logo order is not only feasible but also a strategic sweet spot for many growing brands. It allows for significant branding impact while managing inventory risk. The success of such an order hinges on choosing the right manufacturing partner—one that offers transparent pricing, rigorous quality control, clear communication, and reliable DDP shipping. By focusing on methods like screen printing or DTG, implementing a multi-stage inspection process, and understanding the realistic timeline and cost structure, you can execute a flawless apparel order that elevates your brand.

We are dedicated to being that kind of partner. Our experience with U.S. brands and our focus on mid-volume orders make us an ideal fit for your needs. If you have a design ready or are just starting to plan, let's discuss how we can bring your 150-unit vision to life with quality and precision. For a detailed consultation on your specific custom logo order, please contact our Business Director, Elaine, at elaine@fumaoclothing.com.